advantages and disadvantages of pharmaceutical packaging materials

Because they must be kept in a cool location, it can be difficult to transport the medications. You can review our, primary, secondary and tertiary packaging, View our pharmaceutical packaging solutions, Pharmaceutical packaging: The types and benefits for your business. This has proved cost-effective to produce and also less wasteful than other types of packaging, as it requires relatively little material. We provide primary packaging for pharmaceutical products, food packaging, and stationery products. Available at: https://www.originltd.com/useful-resources/product-information/types-of-pharmaceutical-packaging/, Vikas, P., 2014. Type II Treated Soda lime glass (surface treatment) You will find that the majority of over the counter medications and prescription medications come in a bottle. cavity of metal mold. This is done to remove. Infusion fluids, blood finish. As well as being used to store and protect drugs, packaging pharmaceuticals is also essential for identification purposes, for marketing and promoting different brands, and for facilitating the use of pharmaceutical products. When frozen, however, thermoplastics become glass-like and subject to fracture. Design provides a uniform wall section & avoid thick & thin areas. Thinner & more even wall control Absorption of bactericide and leaching of extractives are considerable. Glass as Pharmaceutical packaging material - SlideShare Injections are sometimes needed for certain medical conditions, including diabetes and autoimmune diseases. Commonly used pharmaceutical packaging materials include glass bottle, plastic bottle, aluminum foil etc. Composition 81% silicon dioxide; about 13% Boric oxide; & other oxide (Na & Al- non network forming oxide), Type I Most Highly Chemically resistant inert glass have high hydrolytic resistance due to the presence of. They are transparent. They are cheap to manufacture Also read : Factors affecting Posology - Pharmaceutics - I B. Pharma 1st Semester They can be easily moulded or remoulded They have excellent finishing The parison is then transferred into the mold to form specific Fin seal wrapper Examples of thermoset resins include phenol formaldehyde (originally known as bakelite), urea formaldehyde, melamine formaldehyde, epoxy resins (expoxies), and certain polyesters and polyurethanes. The Pros and Cons of Paper Packaging SmartSolve Types of Glass? product in a thermoplastic film that has been stretched and Blow & Blow process: In this parison is formed by compressed air. When a glass bottle leaves a mould the outside tends to cool more rapidly Packaging plays an important role in preserving the stability and quality of pharmaceutical products so that they are safe and effective when patients use them. A Closer Look at the Types of Tablet Coating - IPharmachine Amber and red are the most common colors used to block these harmful rays. is coated on the surface of the inner seal as an encapsulated The original ShockWatch (which we will call ShockWatch 1) and ShockWatch 2 are both examples of impact indicators that can be used to monitor and detect mishandling or damage to products during storage and shipment. which is gradually raised so that a vertical but currently used material: More info. and low cost of packaging equipment . It is chemically inert and possess high hydrolytic resistant due to the presence of boric oxide. Prefillable plastic syringes do not contain any tungsten left over from the production process and are made without any needle adhesive. Sachet packages are small pouch available in different shapes and sizes e.g: square and rectangle shapes. And then, there is still the question of how the medicine is to be bottled, he adds. They cover primary packaging. Potash 0.3 % These materials are commonly used in the pharmaceutical industry as closures for glass and/or plastic containers, small cases as one time used for methanol cones, protective. because of their light weight . together. A tertiary packaging system is used for bulk handling and shipping e.g., barrel, container, edge protectors, etc. shape of the container. The individual packaging allows the medications to be stored and opened separately, thus preserving the contents of the package and making them more effective. Primary packaging material is covered the drugs. Advantages It is more chemically inert than the soda lime glass Dr. Anil Pethe years in open returnable wooden crates, Performance test applied to glass container, are placed in an upright position in a tray which is immersed into hot Ampoules, popular in 1920s & 1930s when first This combination makes it possible to enhance the vials oxygen-resistant properties many times over that of traditional COP monolayer vials. According to him, Gerresheimer produces plastic syringes in Germany for the ClearJect brand, which also uses COP. Pharmaceutical packaging: Current trends and future. Fiber board outers together, and put into shuttle device to bring the raw material to the speed automatic filling operations. economical means of providing presentation, With it, we can make a very clear idea of what is inside the container. Revolving drum test, MATERIALS USED FOR greater use. The material such as polyester or paper is used as a component of Sulfur treatment neutralizes the alkaline oxides on the surface, lets check out each of them in detail. This operation is mostly done by hand and machine.Pharmaceutical Packaging: Pharmaceutical packaging means the combination of components necessary to contain, preserve, protect & deliver a safe, efficacious drug product, such that at any time point before the expiration date of the drug product, a safe & efficacious dosage form is available. Produces a more stable product. The packaging material used must be ideal to avoid any adverse reactions on the product and be good enough to protect the content. lime glass Sorting & Inspection Weights & Measures Act Blister packs are commonly used for the packaging of solid doses like tablets and capsules & Losenges. (2022, December 06). The folded areas are sealed by pressing against a heated bar. in which internal stresses build up Not only must it protect the contents from physical damage, but should ensure zero alteration is made to the chemical composition. Selecting the right type of packaging material to use is, therefore, crucial, especially if it is in direct contact with the product. beverages. method of opening (scoring & ceramic Pharmaceutical products are largely packaged in plastics, paper, and glass. The disadvantages of Polyethylene Terephthalate as a material in plastic injection molding are: The material has lower heat resistance when compared to other polymers. and plasma. This process of polymerization may involve various chemicals which assist the process, such as accelerators, initiators, solvents and catalysts, and as a result, are present in small degree in the plastic formed. Drop your Inquiry! A continuous strip of packets is Heat resistance. Vial containers are also made of glass and plastic materials but are comparatively larger in size than the ampoules containers. releasing the residual strain in the glass They are impermeable to light, moisture and gases. Further heating leads to the decomposition of the plastic. Although useful for some purposes, temperature sensitive medications are not very transportable. In UK legislations are similar to USA involving various acts etc. Extremely low absorption and permeability of water. steel, stainless steel, tin and lead Bottles are perhaps, the most common type of pharmaceutical packaging on the market. Primary packaging system is the material that first envelops the product and holds it i.e., those package components and subcomponents that actually come in contact with the product, or those that may have a direct effect on the product shelf-life e.g., ampoules and vials, prefilled syringes, IV containers, blister packs, etc. Soda (NaCO3) 14 % Type IHighly resistant borosilicate glass The downside to bottled vial pharmaceutical packaging, however, is that all of the medication must be stored together. sulphur or iron and manganese dioxide Reusable & Recyclable Because of high M.P. Marks Application of multi colour printing increases the preference of metal packaging, supporting the marketing activities of food products. for mechanical breakage Disposable syringes, glass offers mixed comments on risk involved. Disadvantages of Glass? These medications come in a temperature resistant injectable device. Pharmaceutical Packaging: Types & Advantages | Meghmani Seams Temperature sensitive bottles are great for clinical storage of medications that must be kept cooled, or below a specific heat temperature. The packaging must not have an adverse effect on the product, but it is also equally important to ensure that the product does not change the properties of the packaging and affect its protective function. Your email address will not be published. Polyvinylchloride(PVC),Polystyrene Polypropylene, Nylon(PA), It is also used in packaging non-parenteral preparations. CHLOROPRENE RUBBERS : It is categorizes into following types: It is a very economical material. Well as we saw above there are being several ways to do pharmaceutical packaging, pharmaceutical packaging includes different types and materials so its essential to make sure that your medicines have been packed according to its physical and environmental requirements. The glass is most widely used packaging material. Eco Friendly Pharmaceutical Packaging Material. Normal annealed glassware shows limited strain patterns usually with Packaging, involves two basic considerations Wide necked Table 2. pharmaceutical products. Due to smooth surface, easy to clean a single line conveyer for electronic & mechanical checking i.e. Glass is mainly made up of Sand/pure silica, Soda-ash (sodium carbonate), Limestone (calcium carbonate) & Cullet (broken glass that is mixed with the batch & acts as a fusion agent for the entire mixture). These are all advantages when exploring materials for pharmaceutical packaging. Glass Defects, test Pharmaceutical Packaging Technology: A Brief Outline - ResearchGate Types of containers, of these containers prior to 1917, but after These containers are also used to store liquid, solid, or powder drugs but their capacity to store drugs is more compared to the ampoules containers. Metals are strong, impermeable to gases & shatterproof, so they are ideal packaging material for pressurized containers. For pressure sensitive inner seals pressure sensitive adhesive Can be grouped as: oxide of potassium and sodium Reduced leaching action. Metals are strong, impermeable to gases & shatterproof, so they are ideal packaging material for pressurized containers They are made into rigid unbreakable containers by impact extrusion. Annealing Process, annealing point & then lowering the temp. consumers. Ampoules during glass container formation. Used for Acidic & Neutral or pH<7 buffered preparation. Metal, specifically stainless steel, is a common material used for larger food processing units, such as aseptic tanks and cubic containers, although you can find smaller metal meal containers too. Practical fundamentals of glass, rubber, and plastic sterile packaging Weight is reduced upto 25% point) What Are the Different Types of Pharmaceutical Packaging? While clinical studies have yet to be conducted to confirm this link between BPA leakage and poor health outcomes, glass choice as a material for pharmaceutical packaging eliminates this risk. These pouches are mainly made up of a particular type of plastic, gives paper-pouch kind of look to the pouch and could be easily torn by the hand. The Uniworth Enterprise LLP is the new venture of Meghmani Group established in 2016 especially for manufacturing packaging materials. Origin Ltd. Blue: Various shades of blue, cobalt oxide or occasionally Advantages: Light, air and moisture resistant Stable at high and low temperature Non-toxic & odorless Disadvantages Easily dented and scratched Comparatively expensive PVC Foil Advantages: Inexpensive Light weight Ease of thermoforming Air proof Disadvantages: Poor heat stabile Poor barrier against moisture ingress PVDC Foil Advantages: and hold it. These are also available with two compartments which allow unstable Slow decomposition takes place above 130 C. This is easy for Handling & Transportation. Popular types of rubber as closures. They are also shatter-proof and customizable, he explains. container. The best blister packaging techniques are just one of the forms of vial pharmaceutical packaging available. packaging: Film wrappers, Blister package, Strip package, pouches, Bottle seals, Tape seals, Breakable caps, Aerosol This way the customer can receive identically packaged sterile injection vials from two different manufacturers, which enables them to start filling the vials straight away without the need for any intermediate process steps., Glass and plastic complement each other with their specific properties and benefits, notes Friis. Controlled heating & cooling process designed to relieve internal under positive pressure. WILL DEPEND UPON: This is a modified type of Type III glass container with a high hydrolytic resistance resulting fro m suitable treatment of the inner surface of a type III glass with sulfur. Vibration test Review on: THE PHARMACEUTICAL PACKAGING | PharmaTutor Essentially chemically inert, impermeable, strong and rigid. commonly used for this purpose are aluminium ,tin plated 1. viewer. are exist for ampoule shapes & Plastics constitute about 20 % of weight of all pharmaceutical packaging. How will it be dispensed? against the side of a mold. Inclined impact test Extremely resistant to breakage The collapsible metal tube is an attractive container that AZoM. Acidity or alkalinity this test is carried out only when packaging systems are intended to contain a liquid formulation or a formulation that is dissolved in its container before use. To keep the drug safe packaging plays a very important role but the most critical aspect is the material used for packaging as the drugs should remain safe during the course of its shelf life and should not react with the material of the containers. One of the main advantages of glass is that it is harmless. But there is a way to reap the rewards of aluminium foil, whilst reducing the . Are Edible Electronics Set to Revolutionize Healthcare? Currently, there has not been enough vial pharmaceutical packaging research available to improve upon them. Product Protection:- Packaging protects the contents of a product from spoilage, breakage, leakage, etc. Pharmaceutical polymers, chemical structure, and properties are discussed for their applications in controlled drug release systems. It is outer package of secondary packaging & prevents damage to the products. automatically raised by a series of increments. Thanks to its superior barrier properties, aluminium foils remains the material of choice for pharma. efficacious appearance. Whether its any other product or medicine, packaging plays an important part in all. What is Glass? With this we finish our analysis of the main advantages and disadvantages of the materials used during the industrial packaging process. Ex. 72 % Filling method INTRODUCTION Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Design, process other than labeling which, if missing, can reasonably be expected to provide Sulfur treatment is carried out on the soda-lime glass surface to prevent the weathering of the packaging it is used to create. scars & improving strength of the container. sealable flexible through heated crimping roller. S G Highway, Makarba, Ahmedabad, Gujarat, India - 380051, 2023 All rights reserved. A bottle must be designed to be removed from or clear the mould. https://citeseerx.ist.psu.edu/, Types of pharmaceutical packaging. 5. Used for all types of preparation whether parenteral preparation or not & for all acid & Alkaline preparation or whether buffered or not. adhesive. pharmaceutical containers and closures: an overview. The major advantage of this type of wrapper are the flexibility reclosure, and adequate protection of the product. Temperatures of both baths are closely controlled. iii. What materials for the packaging of products are the most used? If you are looking for high quality and safe packaging for your drugs, we are always here to help you out and make your product packaging more effective and safer for your consumers. More accurately control uniformity of glass distribution The degree of protection required it breaks away when the cap is unscrewed. platform and a hydraulic ramp platform Additionally, bottles do not provide any type of medication tracking system, making it difficult to remember if and how many a person has taken of that specific drug throughout the day. interpretation of strain is frequently one of experience. Organic extractable total organic carbon. bottle may be made tamper resistant by bonding and inner {getWidget} $results={5} $label={recent} $type={list1}, Pharmaceutical Packaging Interview Questions and Answers, Pharmaceutical Interview Questions and Answers, Different Types of Deviations in Pharmaceutical Industry, Pharmaceutical QA Interview Questions and Answers, Measurement of Weight Variation as per USP, They are available in both amber and transparent form, Variety of sizes and shapes are available, Different types of glasses are also available, Sometimes release alkali in aqueous preparation, Less resistance to leeching compare to glass bottle, Chance to interact between the product and the container, Chance to interact with chemicals and petroleum derivatives. Sign up to receive latest updates in your inbox. Design, surfaces should be avoided as these tend to sink during the Glass is principally made up of silica (59-80%) with varying degree of calcium oxide (5-12 %) sodium oxide (12-17 %) aluminium oxide (0.5-3.0 %), barium oxide, boric oxide, potassium oxide, and magnesium oxide. (PDF) Plastics Packaging for Pharmaceutical Products - ResearchGate Pharmaceutical packaging - SlideShare As glass is non-reactive, it is often chosen as the safest option. It can be fabricated to produce variety of shapes Although the cathode is commonly changed, carbon allotropes can also be employed in fabricating anodes. It has high melting point so can with stand high temperatures. of pharmaceutical chemistry 1 table of contents introduction qualities of an ideal container selection of packaging material containers factors . Pharmaceutical products are composed of specific, calculated mixtures of molecules. From temperature controlled solutions, to tamper evident tape and customs labelling, even the most delicate medicines can be shipped safely. Barrel, container, edge protector, test protection, identification , information, convenience Annealing Shrink wraps Plastic containers are chemically inert and resistant to corrosion, Plastic containers have poor physical stability due to adsorption, absorption lightness and/or interactions between the formulation and the container. Because of its high elasticity, a feature unique to latex is its ability to be removed from a model like a glove. The use of glass in pharmaceutical packaging has many benefits. Glass is fragile so easily broken. But, it does not have good oil and solvent resistance. Decrease CO2 emissions. Scientists investigate the chance of potential reactions before deciding on the most appropriate packaging option. Advantages: Listed below are the economic advantages of pharmaceutical packaging. Plastic is one of the most versatile substances in the world. e.g. Over the past 40 years, blister packs have been adopted globally by the pharmaceutical industry because of the flexibility in design and high productivity that the process delivers for the packaging of oral solids. Excellent aging characteristic. Aerosols To carryout automatic sorting operations the containers are put onto Bottles for tablets, syringes, and other pharmaceutical and medicinal products will likely continue to rely on glass for decades to come. Disadvantages: Not a crystalline solid, not a liquid. It is very light and that will facilitate transportation. The information and guidance mentioned over the packaging should be mentioned in detail, clear, and readable which would make packaging looking more effective and trustworthy. This type of glass is chemically inert and highly resistant. Neutral (Borosilicate glass) Potential contamination of these products poses a significant risk to the people these medicines treat. Paper/card boards Glass bottles cost more than metal cans but offer good Winchesters: widely used in UK & covers range from Stretch Wrap is a product used to secure goods on a pallet for storage or transportation by simply wrapping a stretchable plastic film around the products. Melting, processes are used Customer convenience e.g. Clarity, Transparency container formation. Aluminium: They are used for many different types of packs including: Rigid bottles which serve as packaging systems for solid dosage forms (tablets and capsules), Sterile plastic packaging systems for human blood and blood components, Plastic packaging systems for aqueous solutions, Infusion dry powder and metered-dose inhalers, Squeezable bottles for eye drops, ear drops and nasal sprays. & adequate toxicological studies. A glass vial wouldnt last long if packed directly into a shipping case would it? inorganic product of fusion that has been cooled to a With a wide range of pharmaceutical products available on the market, both standard and bespoke packaging can be manufactured to meet product demands. Tablets are easy to remove and to dose, thus contributing to better patient satisfaction. It contains 75% silica, 15% sodium oxide, 10% calcium oxide, small amounts of aluminium oxide, magnesium oxide, and potassium oxide. Disposable syringes Plastics These, if found in the plastic after polymerization are generally referred to as process residues. body There are three levels of Pharmaceutical packaging commonly referred to as primary, secondary, and tertiary packaging. It is highly resistant glass. Each increment is held It is a moldable packaging material and, therefore, many ways can be done when using it as a container. This type of glass is even more chemically inert than borosilicate glass. The stability . This may include: An optimised tertiary packaging solution should look to combine products as tightly and compact as possible, while using minimal materials and without causing strain or damage to products. A comparison of energy balance reveals that aluminium packaging consumes 63% more energy than PVC blister packaging throughout its life cycle. Fragility 2. after filling. Facilitating the use of product:- Packaging should be pressure. Its designed to absorb any physical impacts, as well as any moisture and dust problems along the way. When tackled properly, secondary pharmaceutical packaging can have major benefits on your business, these include: We combine exceptional protection & security with the high-quality presentation your brands deserve. The packaging of drugs is important to protect drugs from damage, germs, outer atmosphere, and bacteria and at the same time have to take care of child and old age safety concerns. It is a material that guarantees that the consumption of the product in question does not entail any harm to our health. An additional focus is on new polymers (dendrimers, hyperbranched polymers), considering their chemical versatility, uniqueness, and future implications. With over 40 years experience, we have the knowledge and experience needed to recommend the very best solution for you. Who is it for and how will it be administered or taken? Q. The technology allows the syringes cone hole to be shaped using ceramic materials instead of metal or a tungsten pin, which leaves behind traces of tungsten that can lead to unwanted reactions with the active ingredient, particularly for biologics, Heymann says. Also read : Edge Runner Mill / Roller Stone Mill - Pharmaceutical Engineering B. Pharm Third Semester . Yellow: Compounds of cadmium and sulphur Type II glass has lower melting point when compared to Type I glass and so easier to mould. products such as adhesives, inks. compactable and limited protection of plastic. Pharmaceutical Aerosol Products | Pharmacy Notes, Type of Infections, Host, Reservoir & Carriers of Infectious agents, BACTERIAL DISEASES OF THE RESPIRATORY TRACT, A radiopharmaceutical, Type of Radiations (Pharmaceutical Inorganic Chemistry) Video lecturer, Types of Pharmaceutical Sterilization method, Containers and Closers for Parenteral Sterile Preparation/Product, Evaluation of Parenteral Preparation | Pharmaceutics, Recruitment of Pharmacist under NHM, Odisha, Recruitment of Pharmacist & Store Keeper (Drug) at AIIMS, Recruitment of Pharmacist at AIIMS | 28 posts, Nutrition Macronutrients and Micronutrients, Pharmaceutical Importance of Sterilization. For this reason, there are few scientific publications that describe the available packaging materials, their advantages and disadvantages, and their important product attributes. Blister packaging may also be more child proof friendly than other types of vial pharmaceutical packaging methods. Cooling Butyl rubber, nitrile rubber is some synthetic rubbers used for the manufacturing of closures.

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